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Slurry structure modification by designed aggregate formation for effective flocculation, primary dewatering and stabilisation

Project duration: 2004-2007
Client: Rio Tinto
Chief Investigators: Gayle Morris*, Marek Zbik*, Roger Smart

Description:

Flocculation and dewatering of slurry streams containing significant proportions of clays (particularly kaolin and smectites) is becoming increasingly urgent in view of the growing demand for high density disposal of mining slurries, tailings and other mineral wastes. Mine tailings are often disposed of as high water content slurries (e.g. >75 wt%) into tailing dams. Release of water, for recycle and reduced make-up water consumption, from these slurries in tailings streams and beds is usually slow and incomplete. Because clay particles are extremely small, generally <200 nm, natural separation by sedimentation is very slow.

Flocculation is achieved using long chain polymers however the role of aggregation prior to flocculant addition is not well understood. Our research during the recent collaborative project has indicated that this aggregation region is where large gains in efficient dewatering can be made. The structure of aggregates formed before flocculant addition is understood to be determinative of the sedimentation rate, the final bed density and the retained water after drainage. This is where the focus of this project lies.

The project therefore has two sets of aims.




* Ian Wark Research Institute
 


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